Example of Hazards/Risks Analysis Register

Sr NoActivityNature  Of Activity R/NR/EHazardLikely Hazardous Incidence/ SituationRisk InvolvedCurrent Risk Control SystemLikelihood  Of Occur  (A)Severity Of  Consequence   (B)Risk  Factor (AXB)Is Risk TolerableIf No, Proposed Risk Control System
1Forging PressEElectricityExpose to live currentElectric ShockInsulation on wire is provided4520NoWork Instructions, Alarm System, Training
2Forging PressEElectricityChances of FireFire HazardFire Extinguisher Provided4520NoFire Alarm System, Sand Buckets
3Forging PressELeakage of waterSlippage of PersonInjury to BodyCleaning regularly428YesPM, Spill Mob, Training
4Forging PressESpillage of Oil  Slippage of PersonInjury to BodyCleaning regularly428NoPM, Spill Mob, Training
5Forging PressESpillage of Oil   Chances of FireFire HazardFire Extinguisher Provided4520NoFire Alarm System, Sand Buckets
6Forging PressNRHandling of sparesFalling on bodyInjury to BodyPersonal Protective Equipments provided428NoTraining, Protective Plating for Platform
7Forging PressEWelding SparkExpose to SpattersBurn InjuryPersonal Protective Equipments provided4312NoSeparate Location for Welding, Welding Curtons, Training, WI
8Forging PressRWelding fumesExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoSeparate Location for Welding, fume Exhaust System
9Forging PressEGas cutting processChances of fireFire HazardFire Extinguisher Provided4520NoFire Alarm System, Sand Buckets
10Forging PressRGas cutting processExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoMask, Separate Location for Gas Cutting Process, Fume exhaust system
11Forging PressEWorking at heightsFall of PersonInjury to BodyPersonal Protective Equipments provided4520NoFlat form System, Safety Belts
12Forging PressNRUse of Broken ToolsSlippage of Tool from handInjury to BodyPersonal Protective Equipments provided428YesWork Instructions, Training
13Forging PressEUse  of improper equipment / ToolsSkin Cut / Burns / Slippage from handsInjury to BodyPersonal Protective Equipments provided428YesWork Instructions, Training
14Forging PressEHandling of heavy EquipmentsFalling on bodyInjury to BodyPersonal Protective Equipments provided4520NoTraining, Use of Crane, Fork Lift, WI
15Forging PressESlippage of person while doing maintenanceFalling on FloorInjury to BodyPersonal Protective Equipments provided4312NoTraining, WI
16Forging PressRHandling of Maintenance ToolsFalling / Hitting to bodyInjury to BodyPersonal Protective Equipments provided428NoTraining, WI
17CraneEWorking at heightschance of fallingDeath 4520NoSafety Belts, Training, WI
18CraneEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
19CraneEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
20FurnaceEWelding SparkExpose to SpattersBurn InjuryPersonal Protective Equipments provided4312NoSeparate Location for Welding, Welding Curtons, Training, WI
21FurnaceRWelding fumesExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoSeparate Location for Welding, fume Exhaust System
22FurnaceEGAS CUTTING PROCESSChances of fireFire Hazard 4520NoFire Alarm System, Sand Buckets
23FurnaceRGAS CUTTING PROCESSExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoMask, Separate Location for Gas Cutting Process, Fume exhaust system
24FurnaceEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
25FurnaceEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
26FurnaceNRUsing improper toolsSlippage of PersonInjury to Body 2510NoWork Instructions, Training
27FurnaceNRInspection of Polymer tankExposure of polymer to bodySkin irritation 236YesLeather Hand Gloves, Mask
28FurnaceESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training
29Shot BlastingEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
30Shot BlastingEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
31Shot BlastingEWorking at heightschance of fallingDeath 4520NoSafety Belts, Training, WI
32Shot BlastingRWelding fumesExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoFume extraction system, Separate location for Welding
33Shot BlastingEWelding SparkExpose to SpattersBurn InjuryPersonal Protective Equipments provided4312NoSeparate Location for Welding, Welding Curtons, Training, WI
34Shot BlastingESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training
35Shot BlastingNRUsing improper toolsSlippage of PersonInjury to Body 2510NoWork Instructions, Training
36Shot BlastingNRCleaning of dust bagsExposure to dustHealth Problem 236YesMask,Training,WI
37Band saw MachineESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training,Trays
38Band saw MachineEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
39Band saw MachineEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
40Band saw MachineNRRemoval of spare partsSlippage during handlingInjury to Body 428YesWork Instruction, Training
41Band saw MachineNRUsing improper toolsSlippage of PersonInjury to Body 2510NoWork Instruction, Training
42Band saw MachineNRHandling of BearingsExposure to HacksawCut Injury 236YesWork Instruction, Training
43Hydrotel MachineESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training, Trays
44Hydrotel MachineEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
45Hydrotel MachineEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
46Hydrotel MachineNRUsing improper toolsSlippage of PersonInjury to Body 2510NoWork Instruction, Training
47Hydrotel MachineNRRemoval of spare partsSlippage during handlingInjury to Body 428YesWork Instruction, Training
48EDM MachineESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training, Trays
49EDM MachineEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
50EDM MachineEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
51EDM MachineNRUsing improper toolsSlippage of PersonInjury to Body 2510NoWork Instruction, Training
52CNC MachinesEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
53CNC MachinesEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
54Hydraulic PressESpillage of oilSlippage of personInjury to body 428YesPM, Spill Mob, Training, Trays
55Hydraulic PressEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
56Hydraulic PressEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
57Hydraulic PressNRUsing improper toolsSlippage of PersonInjury to Body 2510NoWork Instructions, Trainings
58Hydraulic PressNRRemoval of spare partsSlippage during handlingInjury to Body 428YesWork Instructions, Trainings
59CompressorESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training, Trays
60CompressorEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
61CompressorEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
62CompressorEAir leakagesChances of burstInjury to Body 4312NoPM,Training ,WI,
63CompressorELeakage of waterSlippage Injury to Body 428YesPM, Trays, spill mob,
64CoiningEElectricityExpose to live currentElectric ShockPersonal Protective Equipments provided4520NoWork Instructions, Alarm System, Training
65CoiningEElectricityChances of FireFire HazardFire Extinguisher Provided2510NoFire Alarm System, Sand Buckets
66CoiningESpillage of oilSlippage of PersonInjury to Body 428NoPM, Spill Mob, Training, Trays
67CoiningEWorking at heightschance of fallingDeath 4520Nosafety belts,WI, Training, railing
68CoiningEWelding SparkExpose to SpattersBurn InjuryPersonal Protective Equipments provided4312NoSeparate Location for Welding, Welding Curtons, Training, WI
69CoiningNRWelding fumesExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoSeparate Location for Welding, fume Exhaust System
70CoiningEGAS CUTTING PROCESSChances of fireFire Hazard 4520NoFire Alarm System, Sand Buckets, Trainings
71CoiningRGAS CUTTING PROCESSExposed to fumesIrritation / UneasinessPersonal Protective Equipments provided2510NoSeparate Location for Welding, fume Exhaust System

Note 1

R-Routine,

NR-Non-Routine,

E-Emergency

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One thought on “Example of Hazards/Risks Analysis Register

  1. Dear sir, Thank you so much for such information. Regards, Saman Fatima

    On Thu, May 20, 2021, 3:21 PM ISO Consultant in Kuwait wrote:

    > preteshbiswas posted: ” Sr NoActivityNature Of Activity > R/NR/EHazardLikely Hazardous Incidence/ SituationRisk InvolvedCurrent Risk > Control SystemLikelihood Of Occur (A)Severity Of Consequence (B)Risk > Factor (AXB)Is Risk TolerableIf No, Proposed Risk Control System1Forgin” >

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